Machine for forming Pallet rack & Cabinet upright & Rack stud and track & Stage channel

Warehouse rack beam /shelf panel production line

Roll forming machine for production shelves beam, shelf panel, rack beam, cabinet upright beam, center stage channel post

Product Description

Warehouse rack beam /shelf panel production line

Roll Forming Machine widely using for forming Pallet rack & Cabinet upright & Rack stud and track & Center stage channel post

Ⅰ,Design Rack Beam

Ⅱ, Rack shelf beam production line process

Uncoiler straightener 2 in 1 →Servo feeder→ Guide device → Hydraulic Punch → roll forming machine →shear device (including knife)→ finished product rack

Layout as below

Ⅲ, Customized rack beam drawing 

Section rack panel drawing

Ⅲ, Machines List

(Ⅰ), 2 in 1 Uncoiler   straightener

1、 Type：Manual Expansion

2、Parameter

1）Passive   discharge

2） Coil weight：<   2T

3）Coil inner D.：φ450mm-φ530mm

4）Max. Width.200mm

5)   Thickness .0.4-1.6mm

6)   Straightener roller :7 pcs

8)   Power.1.5kw  

(Ⅱ),Servo Feeder
3.1 Max. feeding width:200mm
       3.2  Feeding thickess: 0.4-1.6mm 

       3. 3  Motor , 0.85ＫＷ(Yaskawa)

(Ⅲ）， Hydraulic hole punching system

3.1 Function：Hydraulic punch breach 
3.2  Structure: set the length, automatic length measurement, automatic positioning reaches the set distance stop action , hydraulic cylinder driven punching die, stamping automatic shutdown.
3.3 Hydraulic system working pressure：16MPa
3.4 Hydraulic station：15KW（ Hydraulic punch hole/shear use same station）

(Ⅳ） Guide device

(Ⅴ）Main Forming machines  (for panel width 36mm)

5.1  Forming Roller：14 stations，and add Rub-roll, To make sure the surface profile no scratches.

5.2  Side Panel：T.18mm ,A3 steel   Heavy duty 。

5.3  Rolling speeding: 2-8 m/min。

5.4  Roller material：#45，overall quenching, hardness HRC56-62 ℃. 
5.5  Motor power：4KW。    
5.6  Main Roller ：￠65mm，45 #。
5.7  Equipment base: 45 # H type using welded steel plate.
5.8  Transmission: chain drive.
5.9 Security: across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operator safety. And other gear in the chain and the staff could easily lead to injury transmission section covered with protective cover, to ensure the safety of workers.

(Ⅵ）,Flat collect rack

(Ⅷ）,Electrical control system
The entire line imported PLC control, LCD touch screen, man-machine interface. People interact with the PLC. Operator setting the program to run automatically (programmable control) and control process monitoring, production line operator control and modify the control parameters, and real-time monitoring the equipment status & parameters and fault indication. Workpiece length digital setting, adjustable length can be adjustable as well. Real-time monitoring of equipment operating status and fault indication.
Operation manual / automatic two styles. With manual and automatic switching function: In the manual mode, can be stand-alone operation, easy maintenance; In automatic mode, carry out full production run, in order to start; across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operating personnel Safety.

Machinery main components of the brand:
PLC control system: Siemens
Inverter: Taiwan Shilin
Encoder: Omron 
Touch screen: Siemens

Some components are Schneider brand devices.

Ⅴ,Devices completed rack beam production line

No.	Machine name	QTY	REMARK
1	Uncoiler   straightener	1
2	Servo Feeder	1
3	Hydraulic   machine	1	With mould
4	Guide device	1
5	Forming machine	1
6	Hydraulic   machine	1	With mould (2 sets)
7	Follow Shear	1	Including knife
8	Collect rack	1
9	Control system	1

Ⅵ, Rack beam machine accessories brand

No.	Name	manufacturer
1	Motor & Reducer	Domestic brands
2	The main key bearing	Domestic brands
3	Inverter	Shilin
4	PLC Systems	Siemens
5	Low-voltage electrical	Schneider
6	Encoder	Omron
7	touch screen	Siemens
8	Hydraulic system	Domestic brands

Product Features

Guarantee of Quality

Superda guarantee rack shelf beam roll forming line design accordance with clients required drawing, machine is brand new. Specification and performance as stipulated in drawing and operation with good smooth. Formed rack beam can be fix well with rack stud parts.

Rack shelf beam produciton equipment advantage

1, Rack shelf production line for producing light storage shelves, medium storage shelves, heavy storage shelves.

2, PLC control system, automatically and easy handle.

3, Good quality roller with quench process, hardness reach HRC58-62 ℃.

4,Tracking cutting system with Cr12 Cutting blade.

Model and Meaning

Item YX13-76

Equipment for production all kinds of storage rack shelf.

Different types of rack shelves have different characteristics, a good shelves have the characteristics of perfect assembly, large carrying capacity and strong stability. The shelf material is made of cold roll steel. The gallery-style shelves are designed to store a large number of similar pallet goods, also called channelless shelves. Pallet shelves are commonly used in places where storage space is expensive, such as frozen warehouses. Suitable for storing large quantities, small variety of goods, batch operations. The smallest amount of space is available to provide maximum storage. It is suitable for large-volume, low-volume cargo storage operations. The forklift can directly enter the cargo lane to access the cargo, which is extremely convenient. Storage rack shelf made by roll forming process is high effeciency produciton rate and safetly operation.

Technical Parameters

Storage light rack shelf panel roll forming machine 

Technical parameters

No.	ITEM		PARAMETER	REMARK
1	MATERIAL	Type	Cold-rolled strip steel, galvanized sheet
		T.(mm)	0.7mm
		Material strength	G300 MPA
2	Forming speed   (m/min)		3-8m	Including hole
3	Forming main power   (KW)		4KW	FYR
4	Hydraulic power (KW)		15KW	FYR
5	Total Power		19 KW	FYR
6	Voltage		AC380V，50Hz，3Phase	Customized